Incineration of PP & Pet Bottles Waste with Heat Recovery Boiler

Advanced Disposal System for PP / Pet Recycling Process Waste

  • Client Overview:
    • A leading PET bottle chip recycling company, specializing in manufacturing yarn from PET waste, faced a significant challenge of Disposal of daily generation of approximately 3 tons of thick, sticky liquid residue during production. Traditional disposal methods proved inadequate, prompting the need for an innovative waste management solution.

  • Technology Solution By Our engineering team:
    • After the sample research and process evaluation, a custom Incineration Plant was Designed and installed to effectively manage this difficult waste stream. The plant’s advanced incineration system requires minimal external fuel for ignition, leveraging the high calorific value of the residue itself to sustain combustion. This not only assures complete disposal, but also converts waste heat for productive uses.

  • Steam Generation Integration:
    • The incinerator is integrated with a waste heat recovery boiler system. As the PET residue incinerates, the system uses the generated heat to operate a boiler, consistently producing an average of 1 ton per hour (TPH) of process steam. This direct conversion of waste into steam enhances energy efficiency and supports sustainable industrial operations, which also saves fuel cost required to operate the Boiler.

  • Environmental and Economic Benefits:
    • Waste Volume Reduction: Incineration decreases waste volume by up to 80–90%, minimizing landfill dependency and associated costs.
    • Energy Recovery: The process recovers and utilizes energy contained in the waste, reducing fuel consumption and contributing to lower carbon emissions.
    • Compliance: The solution meets industrial waste management and CPCB Pollution Control norms, supporting environmental sustainability and regulatory compliance.

  • Client Success:
    • This project sets a benchmark for sustainable Industrial Waste Incineration & Disposal in the PET Recycling Sector. By utilizing advanced incineration and energy recovery, the installed system not only solves a challenging disposal issue but also drives operational and environmental improvements.

  • Discover how our advanced incinerator designs can help your facility safely handle Waste Disposal and Incineration while maximizing environmental and economic gains. Contact us for tailored solutions!